Electrode Coating & Rolling

200°C Max. 4" Width Electric Hot Rolling Press w/ Variable Speed - ( Ar Gas Compatible) - MSK-HRP-1A

200°C Max. 4" Width Electric Hot Rolling Press w/ Variable Speed - ( Ar Gas Compatible) - MSK-HRP-1A 추천

기본 정보
Product Name 200°C Max. 4" Width Electric Hot Rolling Press w/ Variable Speed - ( Ar Gas Compatible) - MSK-HRP-1A
Sale Price 19,250,000원
Quantity 수량증가수량감소
상품 옵션
 

Effective Cylinder Width

96mm

Roller Size96 mm Dia.x 100mm W

Rolling Gap Thickness

0~1.2 mm adjustable

Dial Gauge Accuracy

0.01mm
Minimum Thickness
Depending on the electrode's material and thickness, typically:
  • A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of  0.1 mm
  • A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
  • A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
Heating Temperature


diagram of the heating elements
  • Two independent temperature controllers enable dual-zone temperature control for the upper and lower rollers.
  • 200°C maximum for less than one hour.
  • 180°C continuously
  • Recommended Heating Rate: 1.3°C/minute
  • Two heating elements are installed
  • Power for each Heating Element: 500W
  • Precision temperature controller  with  +/-1°C Accuracy

Rate Voltage

Motor & Rolling Speed

  • High torque 24VDC motor with reducing gear (1:75)
  • 0.8A
  • Rated power 40W
  • Speed Indicator Display: 0~40
  • Actual rolling speed: 0~26 mm /sec  or 1.56 Meter/ Minute   (Actual Speed = display value * 0.65 )

Power Consumption

1000W max.

Surface Hardness of Rollers

HRC60-62

Never roll materials with hardness > 50HRC (bench top rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.)

Feeding Board


2 PTFE feeding boards included

Roll to Roll System
(optional)

MSK-HRP-04-RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details.                                                                                            (Video)

Dimensions


  • 530mm(L) x 247mm(W) x 380mm(H)
  • Shipping Dimensions: 40" x 30" x 30" (L x W x H)
 

Net Weight

60kg

Shipping Weight

215 lbs


Application Notes










 

Important announcement (please read this before place the order)

  • The MSK-HRP-1A roller is specially designed for battery R&D in terms of its advantages as affordable, compact and precise. Please strictly follow the instructions to operate
  • Must use acetone to clean rollers' surface after each use
  • Never roll material with hardness > 50HRC
  • If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
  • The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
Electrode Size   Original thickness   Finished thickness  
LiFePO4 double sides50mm Width x 260mm Length   0.205mm0.09mm
LiMn2O4 double sides50mm Width x 260mm Length0.205mm0.09mm
Copper foil + graphite (single side)75mm Width x 240mm Length0.09mm0.04mm

Compliance & Warranty
  • CE Certified
  • MET certificate is available upon request at extra cost.
  • One year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Video & Instructions        
                 
Article
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  • Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Never roll materials with hardness > 50HRC
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing with sheet original thickness.
  • Never calendering decrement over 0.02mm comparing with original sheet thickness each calendering.
  • Heating beyond 200ºC results in roller deformation and causes inaccurate, and may yield thicker-than-usual rolling result. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Clean roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion
  • It is not allowed to use any MTI product in any hazardous location, especially prohibit from using in Class I environments (flammable gasses & vapor).