Rolling Press

200°C Max 4"W Vertical Hot Rolling Press w/ Dual Temperature Control ( Ar Gas compatible ) - MSK-HRP-02

200°C Max 4"W Vertical Hot Rolling Press w/ Dual Temperature Control ( Ar Gas compatible ) - MSK-HRP-02

기본 정보
Product Name 200°C Max 4"W Vertical Hot Rolling Press w/ Dual Temperature Control ( Ar Gas compatible ) - MSK-HRP-02
Sale Price Call for Price
Product Code MSK-HRP-02
Quantity 수량증가수량감소
상품 옵션
 
Specification


Rate Voltage & Power

Effective Cylinder Width

96mm

Roller Size100mm Dia.x 100mm W

Product Thickness

0~1.2 mm adjustable

Dial Gauge Accuracy

0.01mm
Minimum Thickness
Depending on the electrode's material and thickness, typically:
  • A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of  0.1 mm
  • A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
  • A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
Temperature Control

  • Two independent temperature controllers enable dual-zone temperature control for the front and rear rollers.
  • Temperature range: RT - 200°C
  • Temperature accuracy +/-5°C
  • Max heating temp: 200°C <30min
  • Continuous heating temp: 180°C
  • Two heating elements are installed
  • Power of each Heating Element: 500 Watts
  • Below is a diagram of the Heating Elements.
Heating Rate
  • RT-100°C: ~3°C/min
  • 100-150°C: ~2.5°C/min
  • 150-200°C: 1~2°C/min
Gravity-Feed Design


Two rollers are aligned horizontally and supported by the steel frame. Such a design allows users gravity-feed flexible materials front above the rollers and collects at the bottom.

Motor

  • High torque 24VDC motor with reducing gear
  • 0.8A
  • Rated power 40W
  • Speed Indicator Display: 0~40
  • Actual rolling speed: 0~26 mm /sec (Actual Speed = display value * 0.65 )

Surface Hardness of Rollers

HRC 52

Warning:  Never roll materials with hardness >40HRC because rollers are softened in 200℃.
Note: Benchtop rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.

Dimensions

  • 520mm(L) x 500mm(W) x 460mm(H)
  • Shipping Dimensions: 40" x 40" x 40" (D x W x H)
 

Weight

100kg

Shipping Weight

200 lb

Application Notes

Important announcement (please read this before place the order)

  • The MSK-HRP-02 roller is specially designed for battery R&D in terms of its advantages as affordable, compact and precise. Please strictly follow the instructions to operate
  • Must use acetone to clean rollers' surface after each use
  • Never rolling material with hardness > 50HRC
  • If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
  • The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
Electrode Size   Original thickness   Finished thickness  
LiFePO4 double sides50mm Width x 260mm Length   0.205mm0.09mm
LiMn2O4 double sides50mm Width x 260mm Length0.205mm0.09mm
Copper foil + graphite (single side)75mm Width x 240mm Length0.09mm0.04mm
  • This rolling press can be used to make free-standing 2D metal nanosheets by a repeated process of folding and calendaring stacked metal sheets (See reference below)

 Reference Articles


Compliance & Warranty
  • CE Certified
  • MET certificate is available upon request at extra cost.
  • One year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Instructions         
Article
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  • Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Never roll materials with hardness > 50HRC
  • DC motor power supply voltage reduces to 24V DC so that the rolling machine can be used under Ar gas environment.
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing with sheet original thickness.
  • Never calendering decrement over 0.02mm comparing with original sheet thickness each calendering.
  • Clean roller surface before and after each rolling process. Lubricate the roller surface when the machine is planned for idle to avoid corrosion.
  • This rolling machine can be used under Ar gas
  • It is not allowed to use any MTI product in any hazardous location, especially prohibit from using in Class I environments (flammable gasses & vapor).