Induction Melting

25KW Induction Heating System with 11" Quartz Tube & Temperature-Controller upto 1700ºC - SP-11KTC

25KW Induction Heating System with 11" Quartz Tube & Temperature-Controller upto 1700ºC - SP-11KTC

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Product Name 25KW Induction Heating System with 11" Quartz Tube & Temperature-Controller upto 1700ºC - SP-11KTC
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Induction Heater

  • Working Voltage: 220V AC, 50/ 60Hz, Three Phases (380VAC, 3phase available upon request)
  • Working Current: 10~86 Amps (100A breaker required)
  • Max. Input Power: 25 KW
  • Output Frequency: 30 - 80 kHz
  • Duty Cycle: 100%
  • Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H)
  • Air Cooling: Rear Fan
  • Protection: Automatic water pressure, over-temperature, and overpower protection
  • Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover
Temp. Controller & Thermocouple

  • Precision digital temperature controller with Automatic PID tuning
  • 30 segments programmable for controlling heating and cooling rate as well as dwell time.
  • Overheating & thermocouple failure protection.
  • +/- 3 ºC temperature accuracy. 
  • +/- 3 ºC temperature accuracy. 
  • Thermocouple: C type  ( 1/4"x10"L )   ( pls click here to order spare as consumable )
  • Continuous Working Temp. Range: 1000ºC~1700ºC
  • Max. Working Temperature: 1800ºC (for less than an hour)
  • Optional: Eurothermo Controller with +/- 0.5 oC accuracy at the extra cost
Graphite Crucible & Refractory liners
 
  • High Purity Graphite Crucible: 6" O.D x 5" ID x 6"H,  is included for induction heating.
  • Three-layer special design refractory liner can withstand temperature up to 1800C.
  • Note: Graphite crucible is consumable, please click picture below-right to order spare
  •  
Sealing Flanges
&
Quartz Chamber

  • Two-end Open Quartz Tube is included with dimensions of  11"OD x 10.6"IDx 20” H
    ( click picture below-left to order spare or replacement )
  • Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve, and the barb fitting. Please click the picture (bottom right) to view details.
  • Bottom Flange: Stainless steel flange with a needle valve and KF-25 vacuum port. Please click the picture (bottom-left) to view details.
  • KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pump
  • Built-in 0.3 Bar pressure release valve to protect over-pressure accident.
            
Pressure Sensor

  • Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range up to 3.8x10E-5 torr
  • One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase.
Flow Meter
   
Water Chiller (optional)

  • Water cooling is required
    • Temperature range: 5 - 30°C
    • Water Flow Rate:   58 L/m
  • You may click pic left to order the recirculating water chiller
Vacuum Pump ( optional )

  • 156 L/min mechanical pump can reach 10e-2 torr vacuum.
  • If you choose high-speed turbo-pump, vacuum level can reach 10- 5 torr
  •             ( Hi-Speed turbopump)
Heavy Duty Mobile Cart
 
    • Structure: Steel Frame Mobile Cart
    • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
    Protective Sheild

    • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
    • For UL Certified version, a clear protective shield made of polycarbonate will be provided.
    • The protective shield is to be placed around the quartz tube to contain the shooting glass shards if accidents were to happen.
                     
    Product Dimensions

    Please refer to the picture to the left for overall size info.
    Warranty
    • One year limited warranty with lifetime support
    • Consumable parts such as processing tube, thermocouple, refractory liners, o-rings and heating coil are not covered by the warranty
    Compliance
    • NRTL Certification is available upon request at extra cost, please contact us for a price quote. Certify standards include: 1) Induction heater: UL61010-1 & UL499; 2) Vacuum Pump: UL1450; 3) Water Chiller: UL61010 & UL1995
    Operation Manual & Video              
    Application Notes



    Click here to learn more about the installation of a gas regulator.
    • Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple.  The gas flow rate should be limited to < 200 SCCM ( or 200ml/min )
    • The C type thermocouple is consumable which is not covered by manufacturer warranty.
    • Please click here to learn how to setup crucible for melting
    • Melting time and temperature are related to materials, the crucible, refractory insulation, etc. If you do not know whether the induction heater can melt your sample or not, please contact our engineer for consulting.
    • The Induction Melting System is designed for use under vacuum and low pressure < 0.02 Mpa.
    • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator. 
    • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
    • For customization inquiries, please complete the "Customize Induction Heating System Form" and return it to info@mtixtl.com
    Net Weight
    350 lbs
    Shipping WeightTBD
    Shipping DimensionsTBD