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Compact High Pressure Gas Tube Furnace (HIP) with 12mm ID. up to 1100C - OTF-1200X-S-HP-30A

Compact High Pressure Gas Tube Furnace (HIP) with 12mm ID. up to 1100C - OTF-1200X-S-HP-30A

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Product Name Compact High Pressure Gas Tube Furnace (HIP) with 12mm ID. up to 1100C - OTF-1200X-S-HP-30A
Sale Price Call for Price
Product Code OTF-1200X-S-HP-30A
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UL/CSA/CE Certifications

Personalization

 

OTF-1200X-S-HP-30A (updated from OTF-1200X-HP-30 with extra analog controlled pressure relief valve and pressure monitoring gauge) is a CE/UL/CSA certified compact high pressure tube furnace featuring a Ni based super-alloy tube vessel (30mm O.D x 12 mm I.D x 560 mm L). It can be used under ultra-highly oxidizing and inert gas atmosphere up to 1100°C to process special compounds. It is a compact HIP (hot isostatic pressure) furnace for researching new generation of materials at low cost.  
A solenoid valve is installed on the flange allows auto-pressure relief control. Temp. Control and Pressure Real-time Monitoring software is also included. (new feature since 5/12/14, Laptop is included since 9/10/15 ) 

SPECIFICATIONS

   
Furnace Structure

   

  •      •  Double layer steel casing
  •      •  High purity fibrous alumina insulation for Max. energy saving.
  •      •  Aluminum heat sink on processing tube to ensure pressure flange and fitting < 60°C
  •      •  Splittable cover for changing tube at easy

   Power1.5KW
   VoltageAC 208 - 240V Single Phase, 50/60 Hz
   Max. Temperature1100°C
   Max. Heating Rate<= 10°C/min

   Pressure Vessel



  •      •  Made of Special Ni-based Superalloy: ( Waspaloy or equivalent  )
  •      •  Vessel size: 30 mm O.D x  12 mm  I.D. x 580 mm Length
  •      •  1/4NPS female fitting are installed on both end of flanges
  •      •  Ni-based superalloy tube vessel (30mm O.D x 12 mm I.D x 580 mm L)
  •      •  Attention: Processing Tube is a consumable part, you can click the picture below to order
            replacement or a spare one
    .
         •  Warning: Never put sample inside tube directly without crucible or isolated foil to avoid sample
            react with tube alloy.

   Working Pressure vs temperature


 

Maximum pressure inside the tubeHeating temperature
Max. 2900 PSI  (20 Mpa)800°C
Max. 1740 PSI  (12Mpa)900°C
Max. 870 PSI   (6 Mpa)1000°C
Max. 580 PSI   (4 Mpa)1100°C

  •      • 
    Warning:
  •      •  Please set up pressure alarm point in digital pressure display before operation
  •      •  Must install a pressure regulator on gas cylinder to increase pressure gradually.
  •      •  Service life  depends on the maximum operation temperature and sample used. The high-
             pressure vessel is a consumable part, please order replacement once observed deformation.


   Compatible Gas and crucible
                       
                         
Heating Zone length200 mm  ( single zone )
Temperature Uniformity+/-1°C within 50mm and +/-2°C in 70mm

Temperature control


  •      •  Precison temperature controller with 30 segments programmable and PID autotune
  •      •  LED digital display with the protection of over temperature and the thermal couple broken.
  •      •  Temperature accuracy: +/- 1°C
  •      •  K-type thermal couple built-in

     
    Pressure Monitoring and Relief      


       

  •      •  Pressure transducer is installed on the right flange and connected to the digital pressure
             monitor which allows you set the higher pressure limit.
  •      •  One high-pressure solenoid valve is installed on the left flange and controlled by pressure
             monitor.
  •      •  Max. pressure can be set on pressure monitor. Once Max.pressure inside vessel is reached,
             gas will be released automatically.  
  •      •  Note: Max.pressure of the standard solenoid valve is 150 bar(2165 psi/ 15MPA).  If you
             need pressure > 150bar at a lower temperature, the manual valve which located beneath
             the solenoid valve shall be shut off.



PC Control


  •      •  A brand new laptop with pre-installed & tested software is included for immediate use
            (Since 9/10/15).
  •      •  An MTS-02 control software is included for controlling and displaying temperature and pressure
            by PC at a remote location.
  •      •  Please don't try to buy furnace without the computer because liability issues.   

                


Pressure Transducer



•  The pressure transducer is installed on the right  flange. The pressure will be displayed
    in the pressure monitor on the front panel of the furnace. Pressure measurement
   ranges up to 250 bars.
•  The alarm system is built in the pressure meter which allows the user to set up the high
    limit point of pressure. When the measuring pressure exceeds limit point, the alarm
will
    be activated and open the solenoid pressure relief valve


Pressure Fitting


   

  •      •  Two flanges with female 1/4" NPT fittings to connect high-pressure tube
  •      •  One Aluminum heat radiators are installed in front of flange to keep flange below 100C
  •      •  One high-pressure valve is installed with flanges
  •      •  One Pressure meter installed to one of valve
  •      •  Two high-pressure copper gaskets are included for immediate use.  You may click picture
             below to order extra Cu gaskets
  •      •  Optional torque wrench is available here to avoid overtightening the flange bolts

              

Heating ElementFe-Cr-Al Alloy doped by Mo

Dimension



   
340mm×300mm×400mm ( W x L x H)
 

Net WeightAbout 78lb
WarrantyOne year limited warranty (Consumable parts such as o-rings and heating elements are not covered by the warranty, please order the replacement at related products below.)

Laptop, software & WiFi Control(Optional)

  •      •  Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial)
             for immediate use.
  •      •  Labview Based Temperature Control System (EQ-MTS01) enables user to edit
            temperature profile, manage heat-treatment recipe, record and plot data for MTI furnaces.
  •      •  A wireless remote control provides up to 300 meters operating range.
  •      •  Above features are available upon request at an extra cost (up to $1,000). Please contact
             us for more information.
  •      •  Note:
            The software is only compatible with MTI’s Yudian Temperature Controller

               


Compliance

  •      •  CE Certified
  •      •  All electric components ( >24V) are UL / MET / CSA certified
  •      •  The furnace is ready to pass TUV(UL61010)  or CSA certification at extra cost.
           ( please click marks below to learn details )
                         


Operation Instructions

   
   

Shipping package Dimension45x45x35 inch
Shipping weight100lbs

Application Notes

Safety Notes

  •      •  Ni-based Superalloy: ( Waspaloy or equivalent   is a reliable processing tube which can
            be used under high temperature and high pressure. It has excellent ductility and tensile
            property so only creep deformation happens under overpressure destruction test and
            following by a crack formed (usually at the hot zone at the center of the tube) to release
            the pressure. Brittle fracture won’t happen in the overpressure destruction test which
            means no tube explosion will happen under the overpressure of inert gas or safe gas or
            under other accidents causing overpressure of inert gas or safe gas.

         
       
 

          The pics show the  Ni-based Superalloy: ( Waspaloy or equivalent  ) processing tube
           under overpressure test
  •      •  Attention: for the use of flammable, toxic or corrosive gasses, you must contact MTI
            engineering group for the consultation to know all the prerequisites and
            precautionary measures.
  •      •  Warning: Never put sample inside tube directly without crucible or isolated foil to avoid
            sample react with tube alloy.
  •      •  Do not over tightening the flange screws as this may cause permanent damages to the
            flange or screws. Please refer to
    the instructions about proper torque for installing CF
            flange bolts.We recommend you use
     a torque wrench to tighten the screws with the
            flange.