Hydrogen Gas Tube Furnaces

1100°C Hydrogen Gas Tube Furnace with 60mm Superalloy Tube with Hydrogen Detector System - OTF-1200X-60HG

1100°C Hydrogen Gas Tube Furnace with 60mm Superalloy Tube with Hydrogen Detector System - OTF-1200X-60HG

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Product Name 1100°C Hydrogen Gas Tube Furnace with 60mm Superalloy Tube with Hydrogen Detector System - OTF-1200X-60HG
Sale Price Call for Price
Product Code OTF1200XH2
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Personalization(Upgrade to Eurotherm Temp. Controller)

Personalization

 

OTF-1200X-60HG is a safe hydrogen tube furnaces The processing tube is made of high quality Ni-based superalloy which never crack and broken at flowing Hydrogen gas. One 3M hydrogen detector is included which will shut down Hydrogen gas generator and gas inlet valve immediately once detecting hydrogen gas leaking .
The tube furnace is designed for processing material under hydrogen gas up to 1100°C safely. Also, the furnace can be used for all kind of inert gasses and oxygen gas up to 30 PSI. The precision temperature controller is 30 segment programmable.  

Specifications:


 
Furnace Structure


  •      •  Double layer steel casing with air cooling to keep furnace surface temperature lower than   
             60°C. 
  •      •  High purity fibrous alumina insulation for Max. energy saving.

  •      •  Hydrogen detector and solenoid valve are included for safe operation

  •      •  The hydrogen gas furnace must be placed under fume hood which is not included. Please click to view the spec of MTI EQ-FH-36 fume hood.

Power

3.0  KW  Max. ( 20A breaker required)

VoltageAC 208-240 Single Phase, 50/60 Hz
Max. Temperature1100°C  ( < 1 hour )
Continuous Temperature1000°C
Max. Heating Rate <= 20°C /min

Processing Tube
  •      •  Material: Nickel based super-alloy seamless tube with max. 1200°C working temperature  
  •      •  Tube Size:  OD 60 x  ID 52 x  Length 1000 (mm)

Heating Zone length440 mm ( single zone )
Constant temperature zone150  mm (+/-1°C)

Temperature controller

  •      •  PID automatic control with 30 segments programmable
  •      •  Automatic over-temperature and thermal broken protection
  •      •  RS485 Communications Port.
    •          º  Advanced Temperature Control (Optional)
    •          º  MTS02-Y Temperature control software kit (for YD518P series controllers) + 15" laptop
                  package is available at the options bar.
      Click for the detail information about the
                  MTS02-Y software kit.

    •          º  You may upgrade the temperature controller to the Eurotherm 3504 Temperature
                 Controller
       which is fully compatible with LabVIEW. This package includes a Eurotherm
                 3504 programmer, a communication cable (RS485 - USB) and a software CD.
                 Click the pic below to view the full spec of Eurotherm 3504 temperature controller.
       


  •                        


Temperature Accuracy+/ - 1°C

Flanges and Gas Inlet

  •      • 
    Two sets of CF-63 flanges are welding on two ends of the tube which allow high vacuum up
            to 10E-5 torr and 30 PSI positive pressure
    .
  •      •  One solenoid valve is installed on the left of the flange for Hydrogen gas inlet. It connects
             with hydrogen detector.  Once hydrogen gas leak is detected ( 10% below hydrogen
             explode point ), gas inlet valve will be shut down immediately
  •      •  One pressure gauge is installed on the end of gas inlet.  Hydrogen gas pressure must be
             controlled under 5 PSI, which can be adjust by a stainless steel needle valve


Hydrogen Detector System

 
 (included)


  •      • 
    One Honeywell UL Approved Sensepoint Gas Detector is Integrated into the system.
  •      •  Working Temperature Range:   40ºF to +149ºF (-40ºC to +65ºC)
  •      •  Alarm Point:  H2 Limited Explosive Line 10% (10% LEL).  Once detecting H2
            gas beyond the point, it will shut off the inlet valve to the H2 automatically.


Gas-outlet
Flow-meter
 

  •      •  One 1000 ml/min floating meter is installed on gas-outlet end for adjusting gas flow rate
  •      •  1/4" Dia stainless steel tube is installed for burning hydrogen gas during gas flowing
  •      •  One long lighter is included in the standard package for igniting hydrogen gas manually.
  •      •  One 6" long neck flexes safe lighter is included for lighting hydrogen gas




Heating Element

 Fe-Cr-Al Alloy doped by Mo


PC Connection

RS485 port is installed in front of the panel for PC connection.

PC control module and software are included for computerized temperature control
The new version of PC module is now compatible with Lab View 05/08/2014
Click here to review detail information.

 

Dimension550 x 380 x 520  mm
Net Weight50  Kg
Shipping weight200 lbs
Dimension after crafting45x45x35  inch

Warranty

One year limited warranty for electrical and mechanical parts


Attention: A free course of safety operation training at MTI field is required to purchase this furnace. A customer's side training is also available upon request at extra cost. If the users believe that they have sufficient experience and knowledge to handle the furnace in the dangerous or emergent situation, a liability release agreement must be signed at the purchase. MTI Corp. is not responsible for any damages caused by misuse without the safety operation training. Any damages caused by the corrosive and acidic gases are not under the coverage of the MTI One Year Limited Warranty.


Laptop, software & WiFi Control (Optional)

  •      •  Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for
             immediate use.

  •      •  Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature
            profile, manage heat-treatment recipe, record and plot data for MTI furnaces.

  •      •  A wireless remote control provides up to 300 meters operating range.

  •      •  Above features are available upon request at an extra cost (up to $1,000). Please contact
            us for more information.

  •      •  Note:
            The software is only compatible with MTI’s Yudian Temperature Controller

                


Compliance

  •      •  CE Certified
  •      •  UL / MET / CSA Certification is available upon request, additional charges will apply
  •      •  Temperature controller is MET and CE Certified
                              


Warning


Click here to learn the installation of a gas regulator


  •      •  Tube furnaces with alumina tubes are designed for using under vacuum and low pressure
             < 0.12 atm (absolute pressure)

  •      •  The flow rate for gases should be limited to < 200 SCCM (or 200 ml/min) for reducing thermal
            shocks to the tube

  •      •  Attention: A two-stage pressure regulator must be installed on gas cylinder to limit the
            pressure to below 3 PSI for safe operation.
     

            Click here to learn the installation of a gas regulator.

  •      •  Vacuum limit definition for all quartz tube furnaces: * Vacuum pressures may only be safely
            used up to 1000°