Hydrogen Gas Tube Furnaces

1200°C Hydrogen Atmosphere Box Furnace with 5 heated sides and 16x16x16" (64 L) Chamber - KSL-1200X-H2

1200°C Hydrogen Atmosphere Box Furnace with 5 heated sides and 16x16x16" (64 L) Chamber - KSL-1200X-H2

기본 정보
Product Name 1200°C Hydrogen Atmosphere Box Furnace with 5 heated sides and 16x16x16" (64 L) Chamber - KSL-1200X-H2
Sale Price Call for Price
Product Code KSL1200XH2
Quantity 수량증가수량감소
Stock 자세히
상품 옵션
Personalization

 
KSL-1200X-H2 is a box furnace designed for material synthesis under hydrogen up to 1200 ºC. The furnace consists of five heated sides with better uniform temperature zone, and Kathal Fe-Cr-Al alloy heating elements with a heating chamber of 16"x 16"x16", as well as a vacuum-sealed steel case with water cooling jacket and automatic H2 burning system. It is an ideal tool for preparing new materials which require a reduced atmosphere, such as phosphorous and Ti alloy, and also heat treating materials under all kind of gas: inert gas and oxygen or non-flammable mixing gas.

Reference Article: Mechanochemical activation of catalysts for CO2



SPECIFICATIONS




Furnace structure

  •      •  Double-layer stainless steel structure for maximum vacuum and safety, which can ensure a
             positive pressure up to 0.06MP and vacuum up to -0.09Mpa
  •      •  Water cooling front door and air cooling shell
  •      •  Built-in pressure gauge, vacuum valves, and two gas float meters
  •      •  Built-in H2 burning control system --- if the controller detects no flame in the burner, the gas
            delivery valve will be shut down automatically
       
  •      •  5 sides heating to promote the most uniform temperature distribution inside the chamber.



Inside Chamber Size
  

  •      •  Five heated sides Heating, i.e. left, right, bottom, back, and front, to achieve better
            temperature uniformity than three sides heating.
  •      •  Energy-saving 1500 grade fibrous alumina insulation
  •      •  High purity and reflective  Al2O3 coating for max energy saving.
  •      •  Kanthal 1350°C grade Fe-Cr-Al resistance heating wire
  •      •  Heated chamber:  400x 400x 400 mm (~ 16"x16" x16"),       64 Liter
  •      •  Maximum Sample Loading:  35 kg



Working Temperature &   Constant temperature zone:

    •      •  Heating Element: 1300oC Grade Kanthal  Ni-Cr-Al resistance wire
    •      •  Maximum Working Temperature 1200°C
    •      •  Temperature Accuracy:  +/- 1°C
    •      •  Constant temperature zone:  
      •          º  +/- 1°C within center 250 mm cubic zone
      •          º  +/- 5°C within center 300 mm cubic zone
    •      •  Heating Rate:
      •          º   <= 10 °C / min recommended
      •          º   20 °C/ min Max.  


    Power


    •      •   10 KW, 208 - 240V three phase,  50/60Hz  
    •      •   Three phase, AC 380V - 460V available upon request.
    •      •  Note: Power cable included, but without a plug. Please install a plug by your own


      Temperature Controller


      •      •  FA-YD518P-AG
         temperature controller is included.
      •      •  Proportional–integral–derivative control (PID control) and auto-tune function
      •      •  30 segments programmed with ramping, cooling and dwelling steps
      •      •  Built-in over-temperature alarm and thermocouple failure alarm
      •      •  +/- 1 ºC temperature control accuracy
      •      •  Default DB9 PC communication port
      •      •  MET Certified


      Temperature controller (optional)


      •      •  MTS02-Y Temperature control software kit (for YD518P series controllers) + 15" laptop
                 package is available at the options bar.
                Click for the detail information about the MTS02-Y software kit.
      •      •  You may upgrade the temperature controller to the Eurotherm 3504 Temperature
               Controller
         which is fully compatible with LabVIEW. This package includes a Eurotherm 3504
                programmer, a communication cable (RS485 - USB) and a software CD. Click the pic below
                to view the full spec of Eurotherm 3504 temperature controller.
         


      Gas Flow Control and Vacuum Valve



      •      •  Two large flow meters (N2: 0~3.5L/min, H2: 0~3.5L/min) are installed in the front panel
                of the furnace.
      •      •  One for purging Inert gas prior to introducing H2 gas
      •      •  One for controlling H2 gas flow
      •      •  One heavy-duty vacuum pump ( CE certified ) built-in bottom furnace.  You may  choose
                 a UL certified pump at extra cost ( Pls
        click picture left to see specs)


      H2 Gas Burning Control System


      •      •  An ignition device already installed to incinerate flowing gas and detect burner temperature to
                ensure H2 burner is in working condition. If H2 does not burn properly, the controller will shut
                down the H2 gas delivery valve immediately.
      •      •  Warning:  You must install a certified Hydrogen detector in operation facility to alarm the
                hydrogen leaking accident.  If you can not find in a local store, please click link left to order
                the hydrogen detector from us at extra cost.


      Water Cooling


      A 16L/min recirculating water chiller
       is installed the bottom furnace for cooling furnace sealing flange.  ( CE certified only )


      Dimensions & Weight




      •      •   H2050mm  X W 1080mm  x 1200 L
      •      •   Net weight:  450 Kg

      Warranty

      •      •  One year limited warranty with lifetime support.  (Consumable parts such as sample plates
                 and heating elements are not covered by the warranty, please order the replacement at
                 related products below.)
      •      •  ATTENTION: Any damages caused by the use of corrosive and acidic gases are not
                under the coverage of MTI One Year Limited Warranty.

      Attention: A free course of safety operation training at MTI field is required to purchase this furnace. A customer's side training is also available upon request at extra cost. If the users believe that they have sufficient experience and knowledge to handle the furnace in the dangerous or emergent situation, a liability release agreement must be signed at the purchase. MTI Corp. is not responsible for any damages caused by misuse without safety operation training. Any damages caused by the corrosive and acidic gases are not under the coverage of the MTI One Year Limited Warranty.



      Compliance


      •      •  CE Certified
      •      •  The furnace is ready to pass NRTL  or CSA certification at extra cost



      Application Notes





      •      •  Please PAY EXTREME CAUTION. H2 gas is highly flammable and explosive. H2 ignites at a
                 temperature of 400°C, an explosion could occur when the hydrogen content reaches 4.0%-74.
                 2% in the air, please strictly follow the rules below to for safety operation
        .

      •      •  Max pressure of this furnace is 7.5 P( 0.5 atm ).  You must install a pressure regulator on
                your gas tank to avoid over-pressured. Click here to learn the installation of a
         gas regulator.

      •      •  Inert gas MUST be used to purge the furnace chamber to eliminate all the air before
                introducing the H2 gas.

      •      •  The pressure inside the chamber should ALWAYS be controlled at 0.01-0.02 Mpa above the
                 standard atmospheric pressure during the entire heating process, otherwise, the oxygen in the
                 air may backflow into the furnace chamber and cause the explosion.
         Pressure over 0.02Mpa
                 or below -0.05Mpa (Relative Pressure) is strictly prohibited.

      •      •   ALWAYS place the furnace in a room with a hydrogen detector installed and Good ventilation.
                 Exhausting Hydrogen gas in the room is forbidden.

      •      •  For preserving the longevity of the furnace components, we recommend the heating rate not
                to exceed 10 °C /min.

      •      •  This furnace also can be used and modified as a CVD furnace with various mixing gas.  
                Please email your special requirement for us.



      Operation Video