System Structure
| • The air-tight joint between the furnace chamber and glove box protects the sample from oxidation in the preparation, transferring processes.- • Vertical loading of the material with a glove box above the furnace. An electromagnetic release mechanism
can release the sample into the quenching chamber at the bottom. - • Electric gate valve at the bottom of the tube can isolate the heating chamber from the quenching chamber
and open for sample drop when quenching is needed. - • Both Electromagnet sample release flange and the bottom gate valve are with water cooling jackets which
help protect Viton sealing gaskets from over-heated.
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Input Power
| • AC 208-240V Single Phase, 50/60 Hz- • 1.5 KW (for glove box); 4KW (for furnace)
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Glove-Box
| • Gas purification station is integrated to ensure a low O2 & H2O environment (<1ppm) in the glove box.- • Case Material: Stainless steel 304 with 3 mm thickness
- • Chamber dimension: 1200 mm L x 740 mm W x 900 mm H
- • Openable front window panel (tempered glass, 8 mm thick) for easy device loading
- • Please Click Picture left for detail specification
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Hydraulic Press (optional) |
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Electromagnet Release & Quenching Media Tank
| • Electromagnet Auto-drop Mechanism for sample easy release under vacuum or atmosphere controlled environment.- • Hinged plate with a hook & cable can hang the sample in the hot zone for heat treatment.
- • Hinged plate releases when the electromagnet is powered off. Then the sample falls into the quenching tank.
- • Rings attached to the top flange for hanging the quartz block to prevent heat dissipation.
- • Improved top flange design allows easy sample reload without uninstalling all parts of the flange.
- • Bottom flange is connected with a 4" gate valve ( electrically operated ) via CF-100 adaptor.
- • The gate valve is connected with a quenching media container which is airtight
- • Note: It is suggested to use oil (such as diffusion pump fluid) as quenching agent if quenching under vacuum.
| | | | | | Flange Structure | Flange Operation | Gate Valve | Quenching Tank | Quenching | Pulling Cable |
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France Specs
| • Working Temperature: 1500oC < 30 minutes; <1400oC continuous- • Heating Rate ≤ 10oC /min
- • Heating Elements: 4 pcs 1500°C rated SiC
- • Processing Tube:
- º Mullite tube made in the USA
- º OD:50 mm x ID: 42 mm x Length: 650 mm (included)
- • Heating Zone Length: 6" (152 mm)
- • Constant Temperature Zone: 60 mm (+/- 2°C)
- • Temperature Accuracy: +/- 1.0°C
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Temperature Controllers | • 30 programmable segments for precise control of heating rate, cooling rate and dwell time.- • Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.
- • Over-temperature protection and alarm allow for operation without attendant(s).
- • +/- 1 ºC temperature accuracy.
- • RS485 Communications Port.
- • PC control software and interface module are optional. Please select the package option.
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Water-Cooled Flanges
| • Both top and bottom flanges have water-cooling jacket (See left picture), which cools and preserves the O-ring sealings on the flange during high-temperature operation- • Please click the picture below to order water chiller at extra cost
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Vacuum Level
| • 10^-2 torr can be achieved by the mechanical pump- • 10^-5 torr can be reached by the faster turbopump system
- • Note: Vacuum pump is not included. Please click Pic below to order separately
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Dimension
| Please click the image to enlarge
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Net Weight | ~800lbs |
Shipping weight | ~1400lbs |
Warranty
| One-year limited warranty (Consumable parts such as heating elements, processing tubes and o-rings are not covered by the warranty)
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Laptop, software & WiFi Control (Optional)
| • Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for immediate use.- • Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature profile,
manage heat-treatment recipe, record and plot data for MTI furnaces. - • A wireless remote control provides up to 300 meters operating range.
- • Above features are available upon request at an extra cost (up to $1,000). Please contact us for more
information. - • Note: The software is only compatible with MTI’s Yudian Temperature Controller
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Compliance
| • CE Certified- • The furnace is ready to pass NRTL certification (UL61010) or CSA certification at extra cost.
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Application Notes
Click here to learn how to install a gas regulator.
| - • The tube furnaces with mullite tube are designed for use under vacuum and low pressure < 0.02 Mpa
- • Never use graphite crucible in the alumina tube.
- • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure
to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator. - • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within
the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages. - • Vacuum limit definition for all mullite tube furnaces: * Vacuum pressures may only be safely used up to
1400°C
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Operation Instructions
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