1700°C Max. Vacuum and Atmosphere Controlled Quenching Tube Furnace (60mm) - GSL-1700X-60-VTQ

1700°C Max. Vacuum and Atmosphere Controlled Quenching Tube Furnace (60mm) - GSL-1700X-60-VTQ

기본 정보
Product Name 1700°C Max. Vacuum and Atmosphere Controlled Quenching Tube Furnace (60mm) - GSL-1700X-60-VTQ
Sale Price 51.900.USD
Product Code GSL-1700X-60-VTQ
Quantity 수량증가수량감소
상품 옵션
 

  • GSL-1700X-60-VTQ is a UL standard  Vertical Quenching Tube Furnace with 60mm Dia. alumina tube and sealed the liquid container, which is designed for quenching sample from high temperature ( Max. 1700°C) into ice water or oil rapidly to study material phase transition and microstructure.
    (Auto electromagnetic sample release flange is added since 07/21/2016)

    SPECIFICATIONS

    Furnace Structure

    • Double layer steel casing.
    • High purity 1800oC grade fibrous alumina insulation 
    • Alumina processing tube, vacuum & gas sealing flange with valves, vacuum gauge, thermal blocks are included 
    • Quenching liquid tank is built in bottom for immediate use
    • Quench sample upto 50mm dia, x 65 mm L  under inert gases and vacuum

    Power Consumption

    Max. 4 KW

    Input Voltage

    Single Phase, 220V AC,  50/60 Hz

    Normal Working Temperature:

    800-1600 oC (3002  oF)

    Max. Working Temperature:

    1700 oC (3092  oF) for < 1 hours

    Max. Heating / Cooling Rate: 

    oC / min above 1200 oC and 10 oC/min below 1200oC

    Heating Zone

    200mm

    Constant Temperature Zone 

    65 mm  (3")  Temperature Accuracy:   +/- 5 oC

    Heating Elements

    4 pcs of U-shaped 1800 grade MoSi2

    Temperature Controller

    Temperature controller interface


    Optional PC control module

    Optional Eurotherm 3204 


    Standard temperature controller:
    • Proportional–integral–derivative control (PID control) and auto-tune function
    • 30 segments programmed with ramping, cooling and dwelling steps
    • Built-in over-temperature alarm and thermocouple failure alarm
    • +/- 1 ºC temperature control accuracy
    • Default DB9 PC communication port (PC control module and software are sold separately. See optional.


    Optional:  
    • MTS-02 PC control module (also including cable and software) is an add-on option for PC control.
      • It is recommended to purchase the module together with the furnace. We install and test it before shipping. 
      • It is recommended to purchase the laptop (with software pre-installed) from us to avoid software confliction.
      • Please note the module is not sold solely in the future.
    • Eurotherm 3204 Temperature Controller is optional for additional $950 including installation and testing. This package also includes the communication cable (RS485 - USB) and software CD. Click here to view the full spec.

    Processing Tube

    • 99.8%High purity Al2O3 Ceramic, ID: 54mm; OD: 60 mm x Length 850 mm
    • Two fibrous ceramic tube blocks are included for blocking heat radiation from inside tube. (Ceramic blocks must be fully inserted into the furnace chamber before heating)
    • You may consider using a tungsten wire to hang up a crucible or sample to quench sample ( click Pic right to learn )
    •       

    Vacuum Sealing and Valve

    • Vacuum pressure can reach 50 mTorr by a quality mechanical vacuum pump and 10^-5 torr by turbo molecular pump. Please click the picture below to see flange assembling details.
    •             
    • Optional: You may consider using the parts in below to increase the vacuum efficiency 
    •               
    • Please click picture below to learn how to quench sample in gas flow and vacuum
    • Approach#1: Traditional wire cut and free-falling  ( Fig. 1 & 2 )
    • Approach#2: Electromagnetic release and free-falling. (Fig 3 & 4 )

    Electromagnet Sample Release Flange & Quenching
             

    • Full automatic electromagnet sample release flange
    • Hinged plate hooks the cable, which pulls the sample.
    • Hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank.
    • Rings are available for hanging the tube block with cables.
    • Bottom flange is connected with a 4" gate valve ( manual operated ) via CF-100 adaptor
    • The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm )
    • Caution: You must use ice water or cooled oil as quenching agent if quenching under vacuum.
    1. Flange Structure2. Flange Operation3. Gate Valve4. Quenching Tank5. Quenching6. Pulling Cable
    • Compared to electromagnet cable drop quenching, traditional approach (Cable Cut Quenching) consumes cables.
    Trad. Quenching in AirTrad. Quenching in Vacuum

     Quenching operation

    • One stainless steel tank is located on the bottom of the furnace to contain quenching liquid.
    • One large gate valve is built in bottom tube
    • One electromagnet is installed on top flange and hold sample hanging wire up to 500 g
    • Touch the release button of the electromagnet on temperature control unit, the sample will drop to the liquid tank.
    • Before release, sample must fill argon gas to  5 psi and open gate valve

    Power Cable & Plug

    • 10 feet length 10-3 AWG heavy duty UL approved power cable is included. Extra length cable can be ordered by click picture below-left
    • The plug is not included. Browse our catalog for compatible plugs or obtain one from a local hardware store. 
                      

    Dimension

    • 1080×650×1500 mm

    Net Weight

    • 190 kg (330 lbs) 

    Shipping Dimensions

    48" x 40" x 75"

    Shipping Weight

    • 530 lbs

    Warranty

    One-year limited warranty (Consumable parts such as processing tubes, O-rings, and heating elements are not covered by the warranty, please order the replacement at related products below.)

    Laptop, software & WiFi Control (Optional)

    • Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
    • Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature profile, manage heat-treatment recipe, record and plot data for MTI furnaces.
    • A wireless remote control provides up to 300 meters operating range.
    • Above features are available upon request at an extra cost (up to $1,000). Please contact us for more information.
    • Note: 
      The software is only compatible with MTI’s Yudian Temperature Controller
             

    Certificates

    • CE Certified
    • All electric components ( >24V) are UL / MET / CSA certified
    • The furnace is ready to pass TUV(UL61010)  or CSA certification at extra cost. (please click marks below to learn details )
                           
     
     

Part NO. Descriptio
GSL68-01 Supper 1800 gradeMoSi2 Heating Elements (30 x 330 mm) 8 pcs in furna
GSL68-02 Flanges
(include one pair of flanges with 1/4 rubber hose fittings and vacuum gauge. 4 pcs of vacuum 0-Rings are included.)
1 set
GSL68-03 Thermal couple 1
GSL68-04 99.8%High purity Al2O3 Ceramic  (made in US) 1
GSL68-05 Tube Blocks  (70 mm Dia.) 4
GSL68-07 32A fuse 1
GSL68-08 4A fuse 1
GSL68-09 furnace handle hook 1
  •  OPTIONAL PARTS
Part No. Description Quick Link
EQ-KF-suite KF-D25 series Vacuum Suite(vacuum pump, vacuum ball valve, vacuum bellows, quick clamps, KF adapter) Also you may buy individually.
EQ-MTS02 Temperature Control System for controlling MTI's furnace by using computer
EQ-CVM-211 Compact Digital Vacuum Gauge & Controller with Power Supply  (Up to 10-4 Torr)
EQ-FM-Cart Heavy Duty Mobile Car for All MTI Tube and Box Furnaces
  Gas mix station  (Float flow meter / Mass flow meter