Doctor-Blade Film Coater ( Tape Casting )

Small Roll to Roll Coater w/ Optional Coating: Blade, Slot Die, Micro Gravure & Calenddering - MSK-AFA-MC200

Small Roll to Roll Coater w/ Optional Coating: Blade, Slot Die, Micro Gravure & Calenddering - MSK-AFA-MC200

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Product Name Small Roll to Roll Coater w/ Optional Coating: Blade, Slot Die, Micro Gravure & Calenddering - MSK-AFA-MC200
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Product Code MSK-AFA-MC200
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Coating Head

Drying Oven

 

MSK-AFA-MC200 is a versatile R2R coating & calendering system which can adapt various coating heads such as doctor blade (reverse comma blade), slot die and micro gravure. Three types of film drying mechanisms are optional at convection, infrared heating or UV curing can also be applied to it. This is the most complete and universal coating and calendering/laminating (optional) system that provides broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).

  • Doctor Blade: Cost-effective solution for 10~200 micron thick coatings
  • Micro-Gravure: Perfectly suitable for precise thin coatings from 2~3 microns
  • Slot Die: Suitable for precision coatings as thin as 1 micron while providing wide coverage for thinker coatings up to 200 microns

For Roll to Roll Coating Service, please fill out and submit the Roll to Roll Coating Service Request Form.

SPECIFICATIONS:

Working Power

208 - 240 VAC, 50/60 Hz, Single Phase
6 KW ( 50A Air breaker required )


Compressed Air


0.5-0.8 MPa is required (Air compressor not included.
Please click here to order)
Attention: If a gas cylinder is used instead of air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.

  pic1                pic2

Reeling/Unreeling Diameter

250mm O.D Max.


Coating Heads (please select in the Product Options)

     •  Doctor
        Blade

     •  Slot Die
     •  Micro-
        Gravure


Doctor Blade Coating
 
(Reverse Comma Blade)



  •      •  Two available coating modes (continuous
            and intermittent) selectable on the
    control
             panel.
  •      •  Coating thickness range: 10~200um  ( dried
             film )
  •      •  Coating width and length: 180mm W x
            5000mm L  Max. (single side coating)
  •      •  Typical slurry viscosity range: 500~10000
             mPa.s
  •      •  Precision: ±5μm
  •       •  MSK-155 auto-slurry feeder with 2 liters tank
                is included, please click underline to view
                details.

                  

           


Slot Die coating



     •  The slot die is perfect for uniform film coating of 1
        micron and up to 300-micron thickness. By changing
        the shim size with various patterns, you would be able
        to produce continuous, intermittent, or even grid
        coatings that match the shim patterns. Please refer to
        the pictures in below for more details:

               

       

     •  MSK-156 slurry feeding screw pump with 4
         liters tank is included, please click underline to
         view details

     •  Minimum thickness & precision: 1 µm
         ( dried film ), ±1%  
     •  Coating width and length: 150mm W x 5000mm
           L  Max. (single side coating)

     •  Typical slurry viscosity range: 200~10000 mPa.s
      •  Attention: The final coating thickness is
         dependent on a wide range of parameters such
         as slurry viscosity, solid particle size, solid
         content, shim thickness, foil rolling speed and
         slurry feeding rate. Therefore, we are not able to
         guarantee that 1-micron level film is achievable
         for all kinds of slurries. For further discussion,
         please let us know your slurry specs and coating
         thickness requirement.


Micro-Gravure Coating



    •  Continuous and intermittent coating mode is
        available for the user.
     •  Coating thickness range: 2~3um  ( dried film )
     •  Coating width and length: 180mm W x 5000mm L
         Max. (single side coating)
     •  Typical slurry viscosity range: 30~2000 mPa.s
    •   MSK-155 auto-slurry feeder with 2 liters tank is
         included, please click underline to view details.


Drying Mechanism
(please select in the Product Options)
 • Convection
      Heating

 •  Infrared
    Heating  
 •  UV Curing


Convection Heating
( standard package)


  •      •  Airflow rate:3.3/2840 ( cm³/min @ RPM )
             max., flow rate adjustable
  •      •  Drying temperature: 150°C max.
  •      •  Power Consumption: 3KW max.
  •      •  Heater length: 500mm


Infrared Heating


  •      •  Drying temperature: 150
    °C max.
  •      •  Power Consumption: 2.1KW max.
  •      •  Heater length: 500mm


UV Curing


  •      •  The power and wavelength of the UV lamp
            can be customized according to customer's
            specific requirements.
  •      •  Heater length: 500mm


Film Lamination/
Calendering (Optional)


  •      •  The system can be integrated with laminate which laminates the ion
            exchange membrane/separator film
    onto the electrode as the film rolls
             out.
  •      •  Calender is also an option besides the laminator in the case that a
             higher coating density with reduced film thickness is required.
  •          º  Roller size: Φ150x200mm
  •          º  Roller surface: , Ra<0.4, circular runout +/-2um
  •          º  Hardness: ≥HRC60
  •          º  Material: Chromium-plated stainless steel
  •          º  Dual micrometer for accurate thickness adjustment in the range
               
    0.5 - 2 mm
  •          º  Note: Heatable rollers (max. 100C) are available upon request.
                Please contact our engineering dept. for more details

Product Dimensions

L1260mm x W850mm x H1600mm


Compliance


     •  CE Certified
All electric components ( >24V) are UL / MET / CSA certified
     •  NRTL or CSA certification is available upon request at the extra cost
      •  IP:  ZL 201510564515.9


Warranty


     •  One Year limited warranty with lifetime support
     •  Rusting and damage due to improper storage condition or maintenance are not
         covered by warranty

Operation Manual & Video



       


Application Notes

     •  Customers are welcome to visit our facility to receive technical training
            before shipping of equipment (Please schedule an appointment with us in
            advance)

     •  On-site Training is available for customers within the US only (Expenses will
            be covered by customers)

Net Weight1000 kg (2200 lbs)
Shipping DimensionL1560mm x W1150mm x H1900mm