Pressing dies

1/4" ( I.D. ) Dry Pellet Pressing Die - EQ-Die-06D-B(부가세별도)

1/4" ( I.D. ) Dry Pellet Pressing Die - EQ-Die-06D-B(부가세별도)

기본 정보
Product Name 1/4" ( I.D. ) Dry Pellet Pressing Die - EQ-Die-06D-B(부가세별도)
Sale Price Call For Price
Product Code DIE06DB
Quantity 수량증가수량감소
상품 옵션
 
EQ-Die-06D-B is a 1/4" I.D. pressing die set for making 6 mm diameter sample pellet. The pressing die is made by high-stretched and highly polished carbon steel to achieve high hardness to meet essential requirements of making ceramic or metal samples.

SPECIFICATIONS:

Model NumberEQ-Die-06D-B
Maximum Pressure3T max
MaterialRc 60 - 62 hardened steel
Ra 0.08μm highly polished steel
All pressing dies are made by high-stretched carbon steel to achieve high hardness to meet the essential requirements of making ceramic or metal samples. Otherwise, the pressing surface could probably get scratched.

Dimensions





A: Support Plate Thickness: 8.3mm
B. Sleeve O.D. : 50mm
C. Die Sleeve Height: ⌀40.5mm
D. Sleeve I.D. : ⌀6.35mm (1/4")+ 0.03-0.05mm
E. Top Pressing Rod Body Length: 25.2mm
F. Top Pressing Rod Head Thickness: 5mm
G. Pressing Rod Diameter: ⌀6.35mm (1/4") ± 0.1mm
H. Bottom Pressing Rod Body Length: 17mm
I. Bottom Pressing Rod Head Thickness: 8mm

Weight1.3 lbs.

Material Requirement


  •      •  32-75 Microns
  •      •  Do not use this die set for pressing powder with a particle size of 30 micron or smaller; Small particles may slip
             into the gap of the die parts and damages the sleeve during the compression.
  •      •  Ball mill or ground the powder to the size of 32~75 microns powder before pressing. Please consider using
             the
    3'' Dia. Sieve Set No.200&450 Mesh to separate the 32~75 microns particles from the powder clumps.
  •      •  For pressing sticky metal powders such as Al, Mg, Zn, it is necessary to use dry or alcohol-based tool
             lubricant to lubricate the die and sleeve set to reduce friction during the compression.


Package Content


  •      •  One pressing die sleeve
  •      •  One top pressing die
  •      •  One bottom pressing die
  •      •  One support plate
  •      •  One die kit container


Safety Precaution

   

  •      •  To avoid the risk of accidents and damage to the Pressing Die, please read these instructions carefully before
            installation and before using it for the first time.
  •      •  Read the manual, especially the die installation schematic, before the operation.
  •      •  Do not press flammable, explosive materials.
  •      •  The operator must wear protection goggles.
  •      •  You must have a hydraulic pellet press equipped with the a Protection Cover, please click the pcitures to
            the left to order.
  •      •  To avoid damaging the die core and sleeve, we strongly recommend to press powder with a professional
             laboratory hydraulic press to ensure the evenest pressing interface and uniform pressure force.


Pressing Die Installation Schematic / Instruction


   

     
  1. 1.Mixing and grinding chemical powder by Ball Mill
  2. 2.Calcine mixed the powder in a high temp furnace
  3. 3.Crushing and Grinding calcined powder again by mortar or ball mill
  4. 4.Sieving powder and Put it into the die
  5. 5.Pressing sample by a pressing machine under suitable pressure
  6. 6.Take out pellet sample from die
  7. 7.Sintering the pellet under suitable temperature


Application Notes



    •      •  Use ethanol to clean the pressing die before and after use every time
    •      •  Use anti-rust oil after the operation and store the kit inside the original box in a dry place to avoid rusting.
    •      •  You may consider using EQ-BNMR for easy mold release. Please click the picture below to order.