Pressing dies

20 mm (0.78") I.D. Dry Pellet Pressing Die - EQ-Die-20D

20 mm (0.78") I.D. Dry Pellet Pressing Die - EQ-Die-20D

기본 정보
Product Name 20 mm (0.78") I.D. Dry Pellet Pressing Die - EQ-Die-20D
Sale Price Call for Price
Product Code DIE20D
Quantity 수량증가수량감소
상품 옵션
 

EQ-Die-20D is a Complete pressing die with 0.78 " I.D. is ready for you to make 20 mm diameter sample pellet.


SPECIFICATIONS:

ModleEQ-Die-20D
Height2" (50 mm)
Diameter2" (50 mm)
Weight6.0 Lbs

Whole set  pressing die includes

  •      •  One 20 mm I.D. core die  made of  hardened steel and highly polished  with hardness
             Rc 60 - 62
  •      •  Ra 0.08μm highly polished steel
  •      •  One steel sleeve for core die protection
  •      •  Two pushing rods (12 mm long and 70 mm long) highly polished and perfectly fitted into die.
  •      •  Two steel support plates
  •      •  One steel cylinder for releasing out sample.
  •      •  Max. pressure: 27 metric tons


Pressing die installation schematic
   
      



Instruction
       
     
                 


Cautions

  •      •  Please must always wear protection goggles during operation !!!
  •      •  The pressing die cannot be used for pressing powder with particle size < 30 mircon. Small
            particles may slip into the gap between pushing rod and steel sleeve and cause damages
            to the sleeve during the compression. Ball mill and sieve the powder and apply only the
            32~75 mircrons powder to the pressing die to avoid the damages. Please consider using
            the
     3'' Dia. Sieve Set No.200&450 Mesh to seperate the 32~75 microns particles from the
            powder clumps. Please clean the mould via ethanol after the completion of each experiment.

                   

  •      •  Please use alcohol to clean the pressing die every time before use and store it in a dry
            place with antirust oil after operation to avoid rusting on the surface, because all pressing
            dies are made by high-stretched carbon steel for achieving high hardness to meet essential
            requirements of making ceramic or metal samples. Otherwise, the pressing surface could
            probably get scratched.
  •      •  To avoid damaging the die core and sleeve, we strongly recommend you use the professional
             laboratory hydraulic pressers which ensure the most even pressing interface and uniform
             pressure force.
  •      •  For pressing sticky metal powders such as Al, Mg, Zn, it is necessary to use dry or alcohol-
            based tool lubricant to lubricate the die and sleeve set to reduce friction during the
            compression.
  •      •  Do not press flammable, explosive materials.


Application Notes

  •      •  You may consider using EQ-BNMR for easy mold release. Please click the picture below to
            order.

  •          


Steps to make sample pellet

  •      •  Mixing and grinding chemical powder by agate mortar or Ball Mill
  •      •  Calcine mixed the powder in a high temp furnace under suitable temperature
  •      •  Crushing and Grinding calcined powder again by mortar or ball mill
  •      •  Put calcined powder into the die
  •      •  Pressing sample by a pressing machine under suitable pressure
  •      •  Take out pellet sample from die
  •      •  Sintering the pellet under suitable temperature
  •      •  Then, a new material sample is formed!