Pressing dies

1.5" ( 38.1mm) I.D. Dry Pellet Pressing Die - EQ-Die-38D

1.5" ( 38.1mm) I.D. Dry Pellet Pressing Die - EQ-Die-38D

기본 정보
Product Name 1.5" ( 38.1mm) I.D. Dry Pellet Pressing Die - EQ-Die-38D
Sale Price Call for Price
Product Code DIE38D
Quantity 수량증가수량감소
상품 옵션
 

EQ-Die-38D is a complete pressing die with 1.5 " I.D. is ready for you to make 38 mm diameter sample pellet. The die is designed for our >30T Pressing machine

SPECIFICATIONS:

ModleEQ-Die-38D
Height2" (50 mm)
Outside Diameter2 3/4" (70mm)
Inside Diameter 1.5" ( 38.1mm)
Weight12.0 Lbs

Whole set  pressing die includes

  •      • 
    One 1.5" I.D. core die  made of  hardened steel and highly polished  with hardness Rc 60 - 62
  •      •  Ra 0.08μm highly polished steel
  •      •  One steel sleeve for core die protection
  •      •  Two pushing rods (12 mm long and 70 mm long) highly polished and perfectly fitted into die
  •      •  Two steel support plates
  •      •  One steel cylinder for releasing out sample.
  •      •  Max. pressure: 108 metric tons


Pressing die installation schematic
   
      



Instruction
         
      
                


Cautions

  •      •  Please must always wear protection goggles during operation !!!
  •      •  The pressing die cannot be used for pressing powder with particle size < 30 mircon. Small
            particles may slip into the gap between pushing rod and steel sleeve and cause damages to
            the sleeve during the compression. Ball mill and sieve the powder and apply only the 32~75
            mircrons powder to the pressing die to avoid the damages. Please consider using the
     3'' Dia.
           Sieve Set No.200&450 Mesh
     to seperate the 32~75 microns particles from the powder clumps.
            Please clean the mould via ethanol after the completion of each experiment.
                    
  •      •  Please use alcohol to clean the pressing die every time before use and store it in a dry
             place with antirust oil after operation to avoid rusting on the surface, because all pressing
             dies are made by high-stretched carbon steel for achieving high hardness to meet essential
             requirements of making ceramic or metal samples. Otherwise, the pressing surface could
             probably get scratched.
  •      •  To avoid damaging the die core and sleeve, we strongly recommend you use the professional
            laboratory hydraulic pressers which ensure the most even pressing interface and uniform
            pressure force.
  •      •  For pressing sticky metal powders such as Al, Mg, Zn, it is necessary to use dry or alcohol-
             based tool lubricant to lubricate the die and sleeve set to reduce friction during the
             compression.
  •      •  vDo not press flammable, explosive materials.


Application Note

  • You may consider using
     EQ-BNMR for easy mold release. Please click the picture below to order.




Steps to make sample pellet

  •      •  Mixing and grinding chemical powder by agate mortar or Ball Mill
  •      •  Calcine mixed the powder in a high temp furnace under suitable temperature
  •      •  Crushing and Grinding calcined powder again by mortar or ball mill
  •      •  Put calcined powder in to the die
  •      •  Pressing sample by a pressing machine under suitable pressure
  •      •  Take out pellet sample from die
  •      •  Sintering the pellet under suitable temperature
  •      •  Then, a new material sample is formed!ing Oven