Ultrasonic Spray Coating DIY Components

Flame Assisted Spray Pyrolysis Equipment with 6"x6" Heating Plate - MSK-TH-04FA

Flame Assisted Spray Pyrolysis Equipment with 6"x6" Heating Plate - MSK-TH-04FA

기본 정보
Product Name Flame Assisted Spray Pyrolysis Equipment with 6"x6" Heating Plate - MSK-TH-04FA
Sale Price Call for Price
Product Code MSK-TH-04FA
Quantity 수량증가수량감소
Stock 자세히
상품 옵션
Control Model

 

MSK-TH-04FA is a spray pyrolysis coating equipment developed for research in the surface quality improvement of metallic alloys and ceramics. Spray pyrolysis is a process in which a thin film is deposited by atomizing and spraying a solution on a heated surface, where the constituent reacts to form a chemical compound. In flame assisted spray pyrolysis, this spray is heated by a flame produced by an oxy-LPG gas mixture, before being deposited onto the substrate.

In this technique, the solution is sprayed onto a heated substrate through an LPG flame.The chemical reactants are selected such that products other than the desired compound are volatile at the temperature of deposition. The process is generally useful for the deposition of oxides onto metal and ceramic substrates and particularly suitable for the deposition of Al2O3, ZnO and metastable solid solutions of ZnO-MgO and ZrO2-Y2O3 on amorphous silica and Nickel based super alloys

The equipment is fitted with accessories required for controlling the flame during the process. The solution is sprayed using a positive displacement pump and compressed air through a mixing chamber and nozzle. The substrate is placed on a hot plate, the temperature of which can be set at the desired level through a dedicated controller. The hot plate is mounted on a motorized XY platform to move the substrates during the coating process in the required sequence so that uniform coating is achieved.

Flow rate of the solution and motion sequence of the substrate are controlled through a personal computer. The flame is initiated and set at the required intensity level manually using the control accessories fitted with the equipment. As the solution is sprayed with the help of compressed air, the equipment can be used for spray pyrolysis without flame as well. The combination of pyrolysis thin films with and without flame can also be produced on the same substrates in successive operations.

SPECIFICATIONS:

Input VoltageAC 208~240V Single phase

Liquid Dispensing Unit




  •      • 
    Actuator: Stepper motor
  •      •  Dispensing rate: 1 - 20ml / min.
  •      •  Dispensing unit capacity: 50ml & 250ml
  •      •  Syringe pump is controlled by included Laptop computer or Microsoft Surface Pro

                          


Compressive Air
Sprayer


  •      • 
    One
    Compressive air spray nozzle is included
  •      •  Sprayer traverse:  X - Y 200mm max.
  •      •  Drive speed X axis (min-max): 5 - 20mm / sec
  •      •  Drive speed Y axis (min-max):  2 - 12mm / sec


Heatable Substrate Base Plate




  •      •  Dimension:  175 X 175mm
  •      •  Max. temperature:  500°C
  •      •  PC connection: RS232 Port  
  •      •  PC Software is included for customer installation

Air Pump & Gases



  •      •  One compact air compressor (5.5 gals; 220V 50Hz) is included for immediate use.
  •      •  Oxygen gas and LPG gas are required for operation (not included).
  •      •  US standard Hose, Regulator, Valve Assembly is included for easy connection to LPG gas tanks.
    •          º  10 PSI Regulator
    •          º  48 Inch High-Pressure Hose
    •          º  Brass Control Valve
    •          º  3/8 Inch Flare Swivel Fitting
  •      •  Attention: If a gas cylinder is used instead of air compressor(pic2), a two-stage pressure
            regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required
            working range for safe operation.
    Click here to learn the installation of a gas regulator.

                pic1                pic2

Gas Flow Control



Integrated O2 & LPG gas float meters allow easy adjustment of the gas flow rate and thus the flame size.

  •      •  LPG Gas Float Meter: 0~2L/min
  •      •  O2 Float Meter: 0~25L/min


Ignition System




This system features Automatic Ignition Switch which allows the operator to ignite the flame safely.

Pressure Regulator & Gauge




  •      •  Pressure regulator with digital gauge is installed on the machine for precise air pressure control.
  •      •  Digital pressure gauge is operated by 3V lithium battery ( included )

Water Cooling


Continuous water circulation for cooling the
Flame head is required.

  •      •  Water temperature < 25C
  •      •  Pressure ~20PSI
  •      •  6mm O.D Water Tubing Inlet/Outlet


Software

  •      •  Centralized software control of almost all of processing parameters
  •      •  One software interface for syringe pump, XY target, and rotating drum collector
  •      •  All of the process parameters can be saved as user program and retrieved for analysis or rerun
  •      •  One brand new laptop computer or one Microsoft Surface Pro with pre-installed software is available
             for controlling. (Please select it at the optional bar)



Dimension



ComplianceCE certified
WarrantyOne year limited with lifetime support (demo before purchase available)

Operation Instruction

&
Demo Video

   


Application Note

  •      •  Factors affecting bonding and subsequent build up of the coating may be as the below:  
             It is researcher 's responsibility to find the best processing parameters
    •          º  Cleanliness
    •          º  Surface area
    •          º  Surface topography or profile
    •          º  Temperature ( thermal energy )
    •          º  Time ( reaction rates, cooling rates etc.)
    •          º  Speed
    •          º  Physical & chemical properties
    •          º  Physical & chemical reactions
  •      •  Please click here to find related articles---Flame Assisted Spray Pyrolysis
  •      •  Warning: LPG is flammable.  Operators must be trained well and professional.

Shipping Weight & DimensionsTwo pallets
990 lbs with
56"x45"x70"
400 lbs with 48"x40"x46"

Application Notes

  •      • 
    Be cautious of using harzardous materials. The working chamber of this unit is not flame-proof,
            explosive proof or vacuum sealed. Contact your health and safety department manager for detail
            material handling instruction and prevention/protection practises and recommandations. If you
            need a vacuum sealed safety chamber please consider the
    MSK-USP-06.