Vertical & Quenching Furnaces (200 - 1200°C)

Ultrasonic Spray Pyrolysis Furnace w/ 4" Tube & Spray Nozzle and Powder Feeder - OTF-1200X-VT-USPA

Ultrasonic Spray Pyrolysis Furnace w/ 4" Tube & Spray Nozzle and Powder Feeder - OTF-1200X-VT-USPA

기본 정보
Product Name Ultrasonic Spray Pyrolysis Furnace w/ 4" Tube & Spray Nozzle and Powder Feeder - OTF-1200X-VT-USPA
Sale Price Call for Price
Product Code OTF-1200X-VT-USPA
Quantity 수량증가수량감소
Stock 자세히
상품 옵션
Personalization(Upgrade to Eurotherm Temperature Controllers (Dual zone))

 
OTF-1200X-VT-USPA is Two Heating Zone Split Vertical Tube Furnace with vacuum sealed 100mm diameter quartz tube. It can introduce gas flow or liquid/ water atomization to the heating furnace,  also be used for PVD, CSS or CVD coating. Two precision temperature controllers provide 30 segments heating and cooling program with +/- 1°C accuracy independently. The vertical tube furnace is installed in a heavy-duty mobile cart for easy moving.

Related Article: Large scale production of spherical WO3 powder with ultrasonic spray pyrolysis assisted by sol–gel method for hydrogen detection

SPECIFICATIONS:


Furnace Structure


  •      • 
    Two Heating Zone Split Vertical Tube Furnace for longer and uniform constanttemperature
             zone
  •      •  The ultrasonic spray nozzle can make liquid/water atomized via gravity and low-pressure
             compressed air.
  •      •  Volumetric Feeder for feeding solid powder into a furnace to form core/ shell structure


Vertical Tube Furnace


40K Hzrasonic Spray Nozzles Ult


Vloumetric Solid  powder  Feeder



Upgrade


Power for Furnace6KW (total) / each zone: 3KW
VoltageAC 208-240V Single Phase, 50/60 Hz
Max. Temperature1200°C (<1 hr) each zone
Continuous Temperature1100°C for each zone
Max. Heating Rate<= 20°C/min.
Temperature Accuracy+/- 1°C

Tube Size and Materials

  •      •  One 1000mm length quartz tube is included
  •      •  OD: 100 mm, ID. 95 mm
  •      •  Foam ceramic blocks with alumina coating are included, which is hanged on top of flange to
             protect O-ring damaged by heat radiation
  •      •  Upgrade note:( Processing tube can be replaced by mullite tube from 60 mm OD to 100 mm
            OD at extra cost, then furnace can be used up to 1250
    °C )


Heating Zone Length

  •      •  200mm ( bottom )
  •      •  200mm ( top )
  •      •  400mm ( total )

Constant Temperature Zone
  •      •  Constant temperature zone: 300 mm (+/-1°C) if two heating zones are at the same temperature

Temperature Controller

  •      •  MET certified 30 programmable segments for precise control of heating rate, cooling rate and
            dwell time.
  •      •  Built in PID Auto-Tune function with overheating & broken thermocouple broken protection.
  •      •  Over temperature protection and alarm allows for operation without attendant(s).
  •      •  RS485 Communication Port.
                          


Vacuum Sealing Flange



  •      •  Two stainless steel flanges with vacuum gauge and valves included
             A hook ring is welded inside the top flange for hanging thermal block or crucible by wire You
            may choose any connectors (
    KF25D adapter, 1/4'' Swagelok Tube Fitting) as shown in the
            picture left at extra cost.

Vacuum Level

  •      • 
    10E-2
     Torr by mechanical vacuum pump
  •      •  10E-5 Torr by molecular pump
  •      •   Leak rate < 5 mTorr / min.

Heating Element1300°C Fe-Cr-Al Alloy doped by Mo
Dimensions550mm(L) x 380mm(W) x 520mm(H) exclude mobile cart
600mm(L) x 600mm(W) x 1200mm(H) install with mobile cart
Net WeightAbout 80 kg (excluding mobile cart)
Shipping Size48"(L) x 40"(W) x 72''(H)
Shipping Weight400 lbs
Warranty
One year limited warranty with lifetime support (Consumable parts such as processing tubes and o-rings are not covered by the warranty, please order the replacement at related products below.)

Laptop, software & WiFi Control (Optional)

  •      •  Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for
             immediate use.

  •      •  Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature
            profile, manage heat-treatment recipe, record and plot data for MTI furnaces.

  •      •  A wireless remote control provides up to 300 meters operating range.

  •      •  Above features are available upon request at an extra cost (up to $1,000). Please contact us
            for more information.
  •      •  Note:
            The software is only compatible with MTI’s Yudian Temperature Controller


                


Compliance

  •      •  CE Certified
  •      •  All electric components ( >24V) are UL / MET / CSA certified
  •      •  The furnace is ready to pass TUV(UL61010) or CSA certification at extra cost. 
          ( please click marks below to learn details )
                              


Application Note

Operation Instructions  

&
Video
 
    
   


 Warning


 

  •      •  The tube furnaces with quartz tube are designed for using under vacuum and low pressure
             <0.2 bars / 3 psi / 0.02 MPa. Vacuum pressures may only be safely used up to 1000°C.
             The flow rate for gasses should be limited to < 200 SCCM (or 200ml/min) for reducing thermal
             shocks to the tube.
  •      •  Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit
            the pressure to below 3 PSI for safe operation.
     
          Click here to learn the installation of a gas regulator.