Vertical & Quenching Furnaces (200 - 1200°C)

1200°C Max. 4“ Tube Atmosphere Controlled Vertical Quenching Furnace with Liquid Quenching Tank - OTF-1200X-VT-100-VTQ

1200°C Max. 4“ Tube Atmosphere Controlled Vertical Quenching Furnace with Liquid Quenching Tank - OTF-1200X-VT-100-VTQ

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Product Name 1200°C Max. 4“ Tube Atmosphere Controlled Vertical Quenching Furnace with Liquid Quenching Tank - OTF-1200X-VT-100-VTQ
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Product Code OTF1200XVTQ
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상품 옵션
Personalization(Upgrade to Eurotherm Temperature controller)

 

OTF-1200X-VT-100-VTQ is split Vertical Quenching Tube Furnace with vacuum sealed 100mm (4")   diameter quartz tube and liquid quenching tank, which is designed for quenching sample from high temperature ( Max. 1200oC) to ice water or oil to study material phase transition and microstructure.
(Auto electromagnetic sample release flange is added since 07/21/2016)


SPECIFICATIONS


 
Furnace Structure


  •      •  Double layer steel structure with air cooling to keep case temperature < 65
    oC
  •      •  Vertical and splittable for easy installation.
  •      •  Liquid quenching tank is connected to 4" quartz tube via a gate valve and allow sample drop to liquid
            container
  •      •  Click thum picture left for detail

 Power

 3 KW

 Voltage

 AC 208-240V Single Phase, 50/60 Hz

 Max. Temperature

 1200oC < 1 hrs

 Continuous Temperature

 1100oC < continuous

 Max. Heating Rate

 <= 20oC /min, recommended heat: <= 10oC /min


Tube Size and Materials

Heating Zone


  •      •  Heating Zone length:   440mm 
  •      •  Constant Temperature:       150 mm ( within+/- 1oC)


Temperature Controllers


  •      •  30 programmable segments for precise control of heating rate, cooling rate and dwell time.
  •      •  Built in PID Auto-Tune function with overheating & broken thermocouple broken protection.
  •      •  Over temperature protection and alarm allows for operation without attendant(s).
  •      •  +/- 1 ºC temperature accuracy.
  •      •  One K-type thermocouple.
  •      •  RS485 Communications Port.

                        

         

Electromagnet Sample Release Flange & Quenching

         

  •      •  Full automatic electromagnet sample release flange
  •      •  Hinged plate hooks the cable, which pulls the sample.
  •      •  Hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank.
  •      •  Rings are available for hanging the tube block with cables.
  •      •  Bottom flange is connected with a 4" gate valve ( manual operated ) via CF-100 adaptor
  •      •  The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm )
  •      •  Caution: You must use ice water or cooled oil as quenching agent if quenching under vacuum.

1. Flange Structure2. Flange Operation3. Gate Valve4. Quenching Tank5. Quenching6. Pulling Cable
  •      •  Compared to electromagnet cable drop quenching, traditional approach (Cable Cut Quenching) consumes
            cables.
       
Trad. Quenching in AirTrad. Quenching in Vacuum
   


     Vacuum Level


    •      •  0.05  torr (Depends on the vacuum pump)
    •      •  Click Picture below to order vacuum pump separately

     Heating Element

    Fe-Cr-Al Alloy doped by Mo

     Dimension

    660L × 400 W × 1450 H   (mm)

     Net Weight

    ~85Kg (excluding mobile cart)

     Shipping weight

    500lbs  


     
    Warranty 


    •      •  One year limited warranty (Consumable parts such as heating elements, processing tubes
               and o-rings are not covered by the warranty, please order the replacement at related products below.)


    Laptop, software & WiFi Control (Optional)


    •      •  Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
    •      •  Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature profile,
               manage heat-treatment recipe, record and plot data for MTI furnaces.
    •      •  A wireless remote control provides up to 300 meters operating range.
    •      •  Above features are available upon request at an extra cost (up to $1,000). Please contact us for more
               information.
    •      •  Note:
               The software is only compatible with MTI’s Yudian Temperature Controller

                 


     Compliance


    •      •  CE Certified
    •      •  All electric components ( >24V) are UL / MET / CSA certified
    •      •  The furnace is ready to pass TUV(UL61010)  or CSA certification at extra cost.
              (
      please click marks below to learn details)
                                


    Application Notes


    Click here to learn the installation of a gas regulator

    Operation Instructions