Furnace Structure
| • Double layer steel structure with air cooling to keep case temperature < 65oC- • Vertical and splittable for easy installation.
- • Liquid quenching tank is connected to 4" quartz tube via a gate valve and allow sample drop to liquid
container - • Click thum picture left for detail
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Power | 3 KW |
Voltage | AC 208-240V Single Phase, 50/60 Hz |
Max. Temperature | 1200oC < 1 hrs |
Continuous Temperature | 1100oC < continuous |
Max. Heating Rate | <= 20oC /min, recommended heat: <= 10oC /min |
Tube Size and Materials
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Heating Zone | • Heating Zone length: 440mm - • Constant Temperature: 150 mm ( within+/- 1oC)
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Temperature Controllers
| • 30 programmable segments for precise control of heating rate, cooling rate and dwell time.- • Built in PID Auto-Tune function with overheating & broken thermocouple broken protection.
- • Over temperature protection and alarm allows for operation without attendant(s).
- • +/- 1 ºC temperature accuracy.
- • One K-type thermocouple.
- • RS485 Communications Port.
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Electromagnet Sample Release Flange & Quenching
| • Full automatic electromagnet sample release flange- • Hinged plate hooks the cable, which pulls the sample.
- • Hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank.
- • Rings are available for hanging the tube block with cables.
- • Bottom flange is connected with a 4" gate valve ( manual operated ) via CF-100 adaptor
- • The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm )
- • Caution: You must use ice water or cooled oil as quenching agent if quenching under vacuum.
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| | | 1. Flange Structure | 2. Flange Operation | 3. Gate Valve | 4. Quenching Tank | 5. Quenching | 6. Pulling Cable |
- • Compared to electromagnet cable drop quenching, traditional approach (Cable Cut Quenching) consumes
cables.
| | Trad. Quenching in Air | Trad. Quenching in Vacuum |
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Vacuum Level
| • 0.05 torr (Depends on the vacuum pump)- • Click Picture below to order vacuum pump separately
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Heating Element | Fe-Cr-Al Alloy doped by Mo |
Dimension | 660L × 400 W × 1450 H (mm) |
Net Weight | ~85Kg (excluding mobile cart) |
Shipping weight | 500lbs |
Warranty
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Laptop, software & WiFi Control (Optional)
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Compliance
| • CE Certified- • All electric components ( >24V) are UL / MET / CSA certified
- • The furnace is ready to pass TUV(UL61010) or CSA certification at extra cost.
(please click marks below to learn details)
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Application Notes
Click here to learn the installation of a gas regulator
| - • Warning: The tube furnaces with quartz tube are designed for using under vacuum and low pressure
< 0.2 bars / 3 psi / 0.02 MPa
- • The flow rate for gasses should be limited to<200 SCCM (or 200ml/min) for reducing thermal shocks
to the tube - • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the
pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator. - • Vacuum limit definition for all quartz tube furnaces: * Vacuum pressures may only be safely used up
to 1000°C
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Operation Instructions | |