4 - 12 Zone Tube Furnaces (1100 - 1200°C)

Five Zones Split Vertical Tube Furnace with 4" Quartz Tube & SS Vacuum Flanges - OTF-1200X-VT-V-100

Five Zones Split Vertical Tube Furnace with 4" Quartz Tube & SS Vacuum Flanges - OTF-1200X-VT-V-100

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Product Name Five Zones Split Vertical Tube Furnace with 4" Quartz Tube & SS Vacuum Flanges - OTF-1200X-VT-V-100
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Product Code OTF1200XVVT4
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OTF-1200X-VT-V-100 is CE certified five zones split Vertical Tube Furnace with vacuum sealed 100mm (4")   diameter quartz tube, which can achieve faster sample heating and quenching under vacuum or flowing gas. Precision temperature controller can provide 30 heating and cooling segments with +/- 1 oC accuracy. It is an idea furnace for making quenching test and nano-powder


SPECIFICATIONS


 Furnace Casing Double layer steel structure with air cooling to keep case temperature > 65oC

 Power

 6KW

 Voltage

 AC 208-240V Single Phase, 50/60 Hz

 Max. Temperature

 1200oC < 1 hrs

 Continuous Temperature

 1100oC < continuous

 Max. Heating Rate

 <= 20oC /min


 Tube Size and Materials


     •   OD:100mm ; ID:94mm ; Length: 1400mm
     •   (Quartz tube was included in the standard package)
     •  1, 2" 3", 80mm and 5" tube optional at the same cost


 Heating Zone length


     •   200mm for each single zone     •  5 x 200mm  = 1000 mm in total

 Equal temperature zone     •   650mm (+/-1oC) if set 5 zone in same temperature


Temperature Controllers


     •  MET certified 30 programmable segments for precise control of heating rate, cooling rate and
        dwell time.
     •  Built in PID Auto-Tune function with overheating & broken thermocouple broken protection.
     •  Over temperature protection and alarm allows for operation without attendant(s).
     •  +/- 1 ºC temperature accuracy.
     •  Five K-type thermocouples (one for each zone).
     •  RS485 Communications Port.

           
       



Laptop, software & WiFi Control(Optional)


     •  Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for
         immediate use.
     •  Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature
         profile, manage heat-treatment recipe, record and plot data for MTI furnaces.
     •  A wireless remote control provides up to 300 meters operating range.
     •  Above features are available upon request at an extra cost (up to $1,000).
         Please contact us for more information.

     •  Note:
        The software is only compatible with MTI’s Yudian Temperature Controller

           


 
Vacuum Seal

     •  Two stainless steel flanges with vacuum gauge and valves included
     •  A hook ring is welded inside of the top flange for hanging sample or crucible by wire       
 
 
       




 
Fitting Ports


     •  Standard 1/4‘’ Barbed fittings with needle valves.
     •  For supplying high-pressure gas, you may replace the standard barbed hose fitting with
         the
 304SS  1/4" Swagelok® Tube Fitting, please click underlined to order.
     •  Optional: In order to increase the throughput and achieve high vacuum, you may replace the
        standard barbed hose fitting with the
KF25 adapter, please click the underlined to order.
     •  Optional: You may also consider using the parts in below to increase the vacuum efficiency
 
         º  Please click here to order digital vacuum gauge for precision vacuum control up to
              10
-4 torr
 (see picture below and click to enlarge)
           º  You may click here to order flow-meter and install in tube flange (see picture below)
           º  KF25 Stainless steel Bellows
           º  KF25 Quick Clamps

                       

 Vacuum Level

 0.1torr (depends on the vacuum pump)

 Heating Element

 Fe-Cr-Al Alloy doped by Mo


 Dimension

 

 1100mm x 450mm x 670mm ( exclude mobile cart )

 1200mm (H) x 600mm (W) x 600mm (W) install with mobile cart

 Net Weight

 about 180Kg (excluding mobile cart)

 Shipping Package Size after Crating

 65"x40"x80"

 Shipping weight

675 lbs

 
Warranty 


     •  One year limited warranty (Consumable parts such as heating elements, processing tubes
        and o-rings are not covered by the warranty, please order the replacement at related products
        below.)


 Compliance


•  CE Certified
•  All electric components ( >24V) are UL / MET / CSA certified
•  The furnace is ready to pass TUV(UL61010) or CSA certification at extra cost. 
  ( please click marks below to learn details )
       
    
    


Application Notes


Click here to learn the installation of a gas regulator


•  In order to obtain accurate temperature inside tube furnace, you shall calibrate temperature before
     use, please click here to learn how
.
•  How to set up a ceramic tube and vacuum flange for MTI Tube furnace.
•  Warning: The tube furnaces with quartz tube are designed for using under vacuum and
    low pressure <
0.2 bars / 3 psi / 0.02 MPa
•  The flow rate for gasses should be limited to<200 SCCM (or 200ml/min) for reducing
    thermal shocks to the tube
•  Attention: A two-stage pressure regulator must be installed on the gas cylinder to
    limit the pressure to below 3 PSI for safe operation.
 
    Click here to learn the installation of a gas regulator.
•  Vacuum limit definition for all quartz tube furnaces: * Vacuum pressures may only be
   safely used up to 1000°C


Operation Instructions