Three Zones Tube Furnaces

UL Standard 24" 3 Zones Split Tube Furnace with Hinged Flange & Quartz Tube (80 -130 mm, 1200°C Max ) - OTF-1200X-III-SHG

UL Standard 24" 3 Zones Split Tube Furnace with Hinged Flange & Quartz Tube (80 -130 mm, 1200°C Max ) - OTF-1200X-III-SHG

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Product Name UL Standard 24" 3 Zones Split Tube Furnace with Hinged Flange & Quartz Tube (80 -130 mm, 1200°C Max ) - OTF-1200X-III-SHG
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Product Code OTF-1200X-III-SHG
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UL/CSA/CE Certifications

Tube Size

Personalization (Upgrade to Eurotherm Temp Programmer (three zone) Upgrade + 15 inch Laptop + USB-to-RS485 Cable)

 

OTF-1200X-III-S is CE certified and UL Standard 24" Long ( 6"+12"+6")  split-able three-zone tube furnace with quartz tube (size selectable) and hinged type flange. Such configuration allows easy sample loading/ unloading. Three 30 segments temperature controllers are installed with K-type thermal couples. Microprocessor-based self-tuning PID provides excellent control with no overshooting and  +/- 1 °C accuracy. It is an excellent furnace for sample annealing, diffusion and sintering in the various gas atmosphere up to 1200°C.    (Please select the tube size in the options bar to view the price and model)

SPECIFICATIONS:


Furnace structure



  •      •  Double layer steel case with two cooling fans which ensure low surface temperature;
  •      •  Energy saving high purity fibrous alumina insulation; 
  •      •  Two fibrous ceramic tube blocks are included for blocking heat radiation from inside of the tube.
            (
    Ceramic blocks must be fully inserted into the furnace chamber before heating).
  •      •  Quartz block (Optional) is ideal for more cleanness and higher achievable vacuum.
  •      •  Furnace can be separated from temperature controller and place it on remote location

                       click here to choose a crucible

Rated voltage
AC 208-240V Single Phase, 50/60 Hz (40A breaker required; Powder cord is included without plug)
Power consumption
6  KW Max.
Heating elements
Fe-Cr-Al Alloy doped by Mo

Heating zone length



  •      •  Three zones: 610mm (24") in total
  •      •  Z1-Z2- Z3:152.4mm (6") + 304.8mm (12") + 152.4mm (6")
  •      •  +/-1ºC Constant Temperature Zone: 260 mm length
  •      •  +/-2ºC Constant Temperature Zone: 480 mm length (click the pic below for detail)

                  


Fused Quartz Tube(Please choose from product option)

Model:
 OTF-1200X-III-SHG-80-UL

80 O.D x 72 I.D x 1219 L
 (mm) 2" wafer Max.

Model:
 OTF-1200X-III-SHG-4-UL

101 O.D x 92 I.D x 1200 L
 (mm) 3" wafer Max.


Model:
 OTF-1200X-III-SHG-5-UL

130 O.D x 122 I.D x 1200 L
 (mm) 4" wafer Max.

Warning:
 The tube furnaces with quartz tube are designed for using under vacuum and low pressure < 0.12 Mpa (absolute pressure)


Heating temperature


  •      •  Max. Heating Temperature: 1200°C at flowing gas
  •      •  Continuous Heating Temperature: 1100°C  at flowing gas
  •      •  Max. Heating temperature at Vaccum 1000°C
  •      •  Max. Heating Rate: 20°C/min


Temperature Controllers

  •      •  PID automatic control with 30 programmable segments for precise control of heating rate,
            cooling rate and dwell time.
  •      •  Built-in overheating & broken thermocouple protection.
  •      •  Over temperature protection and alarm allows for operation without attendant(s).
  •      •  +/- 1 ºC temperature accuracy.
  •      •  Three K-type thermocouples (one for each zone).
  •      •  RS485 Communications Port.

  •      •  Optional:  
    •          º  The furnace may be operated by PC by installing a control module.
                  Please order an
      MTS-02 control module at extra cost.
    •          º  The new version of PC module is now compatible with Lab View 05/08/2014
    •          º  If you order the PC control module together with the furnace, we will install and test
                  it before shipping. We recommend you to order a computer laptop from us to avoid
                  software installation problems. For more information please
      click here.

                                        


European Temperature Controllers (optional upgrade)


  •      •  1 heating channel
  •      •  1 programs of 8 or 24 segment
  •      •  Alarm Relay: Form 'A' and Form ‘C’ built-in
  •      •  Digital Communications: RS485
  •      •  Temperature Accuracy:  ±  0.1ºC
  •      •  Recipes: Using a PC tool recipes can be created that can be used to change the operating
            parameters of the 3000 simply by selecting a new recipe via the HMI. This is very useful
            where multiple products are processed using the same controller but require different
            parameters to be set.


Vacuum Flange and Gauge






  •      •   Hinged type flanges are installed on both ends for easy sample loading/unloading;
  •      •  KF25D adapter installed on left flange with a precision digital vacuum gauge;
  •      •  SS needle valve with 1/4" pipe connector installed on right flange;
  •      •  Max. vacuum pressure can reach 10^-2 torr by mechanical pump and 10^-5 torr by molecular
            pump;
  •      •  Optional: you may choose our molecular vacuum pump station for higher vacuum

                        


    Optional Part

    In order to build a complete CVD system, you may need bubbler or gas delivery system, and quartz wafer Carrier. . Please click picture below to choose:

                  

    Dimensions
    750mm(L) x 525mm(W) x 670mm(H)  
    Net Weight
    70 kg

    Warranty


    One year limited warranty with lifetime support (Consumable parts such as processing tubes, o-rings and heating elements are not covered by the warranty, please order the replacements at related products below.)


    Laptop, software & WiFi Control(Optional)

    •      •  Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for
               immediate use.
    •      •  Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature
              profile, manage heat-treatment recipe, record and plot data for MTI furnaces.
    •      •  A wireless remote control provides up to 300 meters operating range.
    •      •  Above features are available upon request at an extra cost (up to $1,000). Please contact us
              for more information.
    •      •  Note:
             The software is only compatible with MTI’s Yudian Temperature Controller

                


    Compliance

    •      •  CE/UL/CSA Certificate
    •      •  Please select the certificate in option bar:
      •          º  CE Certificate & UL/CSA ready to pass UL/CSA certificate at extra cost
      •          º  UL certificate -  UL approval (UL 61010)
                     

    Shipping dimensions
    65"(L) x 45"(W) x 35"(H)
    Shipping weight
    340lbs

    Application Notes

            Operation Instructions































            STANDARD PACKAGE WITH FURNACE:

            No.
            NAME
            Qty
            PIC
            OTF-1200X-III-SHG-80
            OTF-1200X-III-SHG-4OTF-1200X-III-SHG-130
            1Compact Digital Vacuum Gauge &
            Controller with Power Supply (U to 10-4Torr),
             
            1 pc
            EQ-CVM-211EQ-CVM-211EQ-CVM-211
            2
            Fused quartz tube
            1 pc
            EQ-QZTube-80D-48EQ-QZTube-100EQ-QZTube-130
            3
            Alumina fiber foam tube block
            2 pcs

            EQ-F-T-block-70EQ-F-T-block-92EQ-F-T-block-125
            5
            Hook for moving the sample

            EQ-FLG-kit-2EQ-FLG-kit-2EQ-FLG-kit-2
            6
            Metric Hex-wrenches
            1 set



            AVAILABLE OPTIONAL ACCESSORY:

            Part No.
            Description
            Quick Link
            EQ-MTS02Computerized temperature Control System
            High vacuum station (Mechanical pump + turbo molecular pump.)
            Gas mix station (Float flow meter / Mass flow meter) (2, 3, 4channels selectable)
            Compact Flow Meter (float flow meter / mass flow meter)
            EQ-QBlock-9090mm O.D heat insulating quartz block
            Quartz Boats /crucible /container /sample holder
            EQ-FM-Cart
            Heavy Duty Mobile Car for All MTI Tube and Box Furnaces