Effective Calendering Width
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Roller Material & Size
| - High strength hardening steel with hardness RC > 52 (Attention: It is not suitable for calendering materials with RC > 45)
- The Roller surface is plated by Cr for anti-corrosive
- Size: 96 mm Dia. x 220mm W
- Roll line speed: 0~26mm/s adjustable (Actual Speed = display value * 0.65)
- Heating power: 1600W (800Wx2)
- Max. the temperature for the roller: 200°C
- Note: benchtop rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers
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Roller Gap
| - 0~2 mm ± 0.01 mm adjustable,
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Dial Gauge Accuracy
(Thickness Indicating)
| - Two digital micrometers are included.
- Range: 0 - 12.7mm
- Accuracy: 0.004mm
 
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Pressure Force Indication
| - 0~2T (the unit display is Kgf)
- (Note: the actual calendering force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)
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Heating Temperature
| - Two digital temperature controllers with 30 segments programmable for control two rollers separately
- 150°C suggested, and 200°C maximum
- Max Heating Rate: 4°C/minute
- Power of Heating Elements: 2000W
- Temperature Control Accuracy: +/-5°C
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Power | |
Motor (Ar Gas Glove Box Compatible) | - High torque 24VDC motor with reducing gear (1:75)
- Motor power: 40W
- Rolling speed adjustable: 5~40 r/min
- Digital controlled with constant output power
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Output Thickness | - Depending on the electrode's material and thickness, typically:
- A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
- A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
- A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
- Thickness uniformity: +/- 2 microns if coating electrode thickness +/- 5 micron and each rolling increased < 10 microns
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Optional
 (Video) | - MSK-HRP-04-RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering.(Pic. 1-3)
- The vertical version is available upon request at an extra cost (Pic.4)
 Pic. 1  Pic. 2  Pic. 3  Pic. 4
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Dimensions
| - 405mm(L) x 340mm(W) x 530mm(H), without the carry handles on both sides of the machine
- Shipping Dimensions: 40" x 30" x 40" (D x W x H)
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Weight | 100kg |
Shipping Weight & DImensions | 300 lb; 47"x 39" x 32" |
Compliance & Warranty | - CE Certified
- NRTL or CSA certification is available upon request at extra cost.
- One year limited warranty with lifetime support
- Rusting and damage due to improper storage condition or maintenance are not covered by warranty
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| Operation Video & Instructions |   
Operation Video Cleaning Instruction Laminating |
| Article References | |
| Warnings | - Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
- You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
- Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared with the sheet's original thickness.
- Never calendering decrement over 0.02mm. Never roll materials with hardness > 45HRC
- Clean roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion
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